Measures to Improve Production Efficiency

Sep. 05, 2020

1. Maintenance of the mixing plant

To improve the production efficiency of the asphalt mixing plant, the maintenance of the mixing plant must first be improved to ensure the normal operation of the mixing plant and maximize the output and quality. Asphalt Mixing Plant is one of the equipment that is most prone to failure during construction. Daily equipment maintenance should be paid attention to to improve equipment utilization and production efficiency. The first is for the maintenance of the tank. The tank is the most worn out in the operation of the mixing plant. In the daily maintenance, if it is found that the lining of the tank body, the blade stirring arm, and the material door seal are worn out, if the wear is light, it needs to be adjusted in time, and if the wear is serious, it needs to be replaced directly. After each use, it must be cleaned in time to prevent the concrete from solidifying and affecting normal operation. The various parts of the tank must be checked regularly, and operation must be started after ensuring that all aspects are normal and safe. Secondly, the maintenance and adjustment of the hoist motor. The braking torque of the mixer is controlled and adjusted by the large nut on the back seat of the motor, so pay special attention to the use of the nut when using it, and follow the corresponding procedures according to the actual situation. Then, the maintenance of the feeding rack and support. Attention should be paid to the maintenance of the contact part of the feeding rack and the roller. Grease should be applied frequently to the inside and outside of the groove to reduce the resistance during operation and ensure the normal feeding speed. Second, proper lubrication can effectively reduce wear. Thereby reducing costs. Once the bracket is found to be deformed, it must be dealt with in time to avoid safety accidents. Finally, the maintenance of the stroke limiter. The limiter of the mixing station is divided into limit limit, upper and lower limit, etc. In the daily maintenance, attention must be paid to timely inspection, including the sensitivity and reliability of the switch, as well as problems such as wiring and components.

Asphalt Mixing Plant

2. Improving the overall quality of the operators

To improve the production efficiency of the asphalt mixing plant, in addition to ensuring the normal operation of the mixing plant, the overall quality of the operators must also be improved to reduce the impact of human factors on production efficiency. Operators need to be trained regularly to improve their professionalism and practical experience. At the same time, they must undergo strict assessments before they start to work, and they can only start operations after meeting the requirements. At the same time, ideological education and safety training of personnel is carried out to improve the safety awareness and sense of responsibility of construction personnel, and to find and solve problems in time.

Asphalt Mixing Plant

Conclusion

In summary, there are two main reasons for the low production efficiency of the asphalt mixing plant, namely, human factors and equipment factors. In view of these two aspects, it is necessary to continuously improve the overall quality of the staff to ensure the correctness and effectiveness of the operation; for the equipment, attention should be paid to the daily maintenance work, and frequent inspections should be performed during use to ensure the safety and safety of the work. The quality of construction. Only from the above two aspects can we finally improve production efficiency.

Asphalt Mixing Plant